Factory & Supply Chain - Multi-Location Manufacturing Excellence

Factory & Supply Chain - Global Manufacturing Network

Three strategically located manufacturing facilities across Asia, combined with an agile supply chain infrastructure, deliver the flexibility, efficiency, and reliability your business demands. From raw materials to finished products, we control every step to ensure quality, speed, and cost optimization.

3 Strategic Manufacturing Locations

100,000+ sqm total production area | 50,000+ pieces monthly capacity | 15+ years manufacturing expertise

Our Manufacturing Network Advantages

🌏 Geographic Diversification

Multi-country presence mitigates risks from tariffs, trade policies, natural disasters, and regional disruptions.

⚡ Production Flexibility

Shift production between facilities based on capacity, costs, tariffs, and delivery requirements for optimal efficiency.

🎯 Specialized Capabilities

Each facility focuses on specific product types and processes, maximizing expertise and quality.

📦 Logistics Optimization

Multiple port access points reduce shipping times and costs to global markets.

💰 Cost Efficiency

Leverage regional advantages in labor, materials, and trade agreements to optimize your costs.

🔄 Scalable Capacity

Combined capacity of 50,000+ pieces monthly with ability to scale up for large orders.


🏭 Our Manufacturing Facilities

🇨🇳 China Manufacturing Hub - Guangdong Province

📍 Location: Foshan, Guangdong
🏢 Facility Size: 50,000 sqm
👥 Workforce: 200+ employees
📅 Established: 2010

📊 Monthly Capacity: 30,000 pieces
🚢 Nearest Ports: Shenzhen (60km), Guangzhou (50km)
⏱️ Port Transit: 1-2 hours
✈️ Airport: Guangzhou Baiyun (45km)

Specialization & Capabilities:

  • Panel Furniture Manufacturing - Particleboard, MDF, plywood construction with advanced CNC machinery
  • Upholstered Furniture - Sofas, chairs, headboards with in-house upholstery workshop
  • Comprehensive Product Range - Bedroom, living room, dining room, office furniture
  • Surface Treatments - Melamine, PVC edge banding, HPL, lacquer painting, veneer application

Equipment & Technology:

  • 10+ CNC cutting and drilling machines (German Homag, Italian SCM)
  • Automated edge banding lines with pre-milling and corner rounding
  • 5-axis CNC machining centers for complex designs
  • Spray painting booths with UV curing systems
  • Automated packaging lines

Quality Certifications:

  • ISO 9001:2015 Quality Management System
  • FSC Chain of Custody Certification
  • CARB Phase 2 Compliance (formaldehyde emissions)
  • BSCI Social Compliance Audit

Supply Chain Advantages:

  • Material Ecosystem - Access to China's largest furniture materials market (Lecong, Shunde)
  • Component Suppliers - 100+ local suppliers for hardware, fabrics, foam, packaging within 50km radius
  • Skilled Labor Pool - Located in China's furniture manufacturing capital with experienced craftsmen
  • Infrastructure - Excellent road, rail, and port connectivity for efficient logistics

🇻🇳 Vietnam Manufacturing Facility - Binh Duong Province

📍 Location: Binh Duong, Southern Vietnam
🏢 Facility Size: 30,000 sqm
👥 Workforce: 120+ employees
📅 Established: 2018

📊 Monthly Capacity: 15,000 pieces
🚢 Nearest Port: Cat Lai Port, HCMC (35km)
⏱️ Port Transit: 45-60 minutes
✈️ Airport: Tan Son Nhat Intl (40km)

Specialization & Capabilities:

  • Solid Wood Furniture - Acacia, rubberwood, oak, ash with traditional joinery and modern techniques
  • Wood-Based Products - Dining tables, chairs, bedroom sets, accent furniture
  • Natural Finishes - Oil, wax, stain, and eco-friendly finishing processes
  • Export-Oriented Production - Designed for international markets with strict quality standards

Equipment & Technology:

  • Kiln drying facilities (capacity: 200 cubic meters)
  • 4-sided planers and molders for precision milling
  • CNC routers for intricate designs and carvings
  • Wide belt sanders and edge sanders
  • Spray booths with water-based finishing systems

Quality Certifications:

  • ISO 9001:2015 Quality Management System
  • FSC Certification for sustainable wood sourcing
  • SVLK (Indonesia) and FLEGT (EU) timber legality compliance
  • US EPA TSCA Title VI formaldehyde compliance

Trade & Tariff Advantages:

  • CPTPP Benefits - Preferential tariffs to Canada, Japan, Australia, Mexico, Singapore
  • EVFTA - 0% tariff to European Union markets for qualifying products
  • USMCA Consideration - Potential benefits for North American markets
  • ASEAN Trade Agreements - Favorable access to Southeast Asian markets

Supply Chain Advantages:

  • Hardwood Access - Proximity to sustainable acacia and rubberwood plantations
  • Growing Ecosystem - Developing furniture component supply chain in Binh Duong industrial zone
  • Cost Efficiency - Competitive labor costs with skilled woodworking workforce
  • Government Support - Export incentives and infrastructure development

🇲🇾 Malaysia Manufacturing Base - Johor

📍 Location: Johor Bahru, Johor
🏢 Facility Size: 20,000 sqm
👥 Workforce: 80+ employees
📅 Established: 2020

📊 Monthly Capacity: 8,000 pieces
🚢 Nearest Port: Port of Tanjung Pelepas (25km)
⏱️ Port Transit: 30-40 minutes
✈️ Airport: Senai Intl (15km), Singapore Changi (45km)

Specialization & Capabilities:

  • Premium Furniture Production - Higher-end products with superior finishing standards
  • Custom & Bespoke Projects - Specialized in custom designs and small-batch production
  • Advanced Finishes - High-gloss lacquer, hand-rubbed finishes, specialty treatments
  • Mixed Materials - Wood + metal, glass + wood, stone + metal combinations

Equipment & Technology:

  • Precision CNC machines for complex custom designs
  • High-end spray booths with climate control for premium finishes
  • Metal fabrication equipment (welding, powder coating, polishing)
  • Glass cutting and edging machinery
  • Custom upholstery workshop

Quality Certifications:

  • ISO 9001:2015 Quality Management System
  • SIRIM (Malaysia Standards) certification
  • FSC Chain of Custody Certification
  • MS ISO 14001 Environmental Management (in progress)

Strategic Advantages:

  • English Proficiency - Easier communication and project coordination with international clients
  • Stable Environment - Reliable infrastructure, consistent quality, predictable operations
  • Singapore Proximity - Access to Singapore's logistics hub and business ecosystem
  • Port of Tanjung Pelepas - One of world's top 20 busiest container ports
  • ASEAN Hub - Strategic location for Southeast Asia and Asia-Pacific markets

Supply Chain Advantages:

  • Regional Sourcing - Access to Malaysian timber and ASEAN materials
  • Quality Focus - Suppliers aligned with premium quality standards
  • Logistics Excellence - World-class port and airport infrastructure
  • Business Environment - Transparent regulations and efficient customs processes

🔗 Integrated Supply Chain Management

💡 End-to-End Control for Quality & Speed

We manage every step from raw material sourcing to final delivery, ensuring quality, efficiency, and transparency.

📦 Supply Chain Components:

1. Raw Material Sourcing

  • Strategic Supplier Partnerships - Long-term relationships with 200+ vetted material suppliers
  • Quality Pre-Screening - All materials inspected before acceptance into production
  • Bulk Purchasing Power - Volume discounts passed on to customers
  • Material Inventory - Strategic stock of key materials for fast production starts
  • Sustainable Sourcing - FSC-certified wood, eco-friendly materials, responsible suppliers

2. Production Planning & Scheduling

  • Demand Forecasting - AI-powered analytics predict demand patterns
  • Capacity Optimization - Balance workload across three facilities for efficiency
  • Priority Lanes - Express production tracks for urgent or trending orders
  • Real-Time Tracking - Live production status updates via ERP system
  • Flexible Scheduling - Adjust priorities based on market demand and customer needs

3. Quality Control & Inspection

  • Multi-Stage Inspection - Material inspection → In-process QC → Final inspection → Pre-shipment check
  • Statistical Process Control - Data-driven quality monitoring and continuous improvement
  • Third-Party Audits - Regular inspections by SGS, Bureau Veritas, TUV
  • Customer QC Welcome - On-site inspection by customer representatives or agents
  • Defect Rate Tracking - <0.5% defect rate maintained across all facilities

4. Packaging & Container Loading

  • Protective Packaging - Multi-layer protection (foam, cardboard, stretch film, cartons)
  • Damage Prevention - <1% damage rate during shipping
  • Container Optimization - Expert loading achieving 95%+ container utilization
  • Loading Supervision - Photo documentation of every container load
  • Custom Packaging - Branded packaging and labeling available

5. Logistics & Shipping

  • Multi-Port Strategy - Ship from optimal port based on destination and timing
  • Freight Partnerships - Preferential rates with Maersk, MSC, COSCO, CMA CGM
  • Shipping Options - LCL, FCL (20ft/40ft/40HQ), air freight for urgent orders
  • Customs Expertise - Complete export documentation and compliance support
  • Tracking & Visibility - Real-time shipment tracking and proactive communication

6. Inventory & Warehousing

  • Factory Warehousing - 10,000+ sqm warehouse space across facilities
  • Regional Distribution - Partner warehouses in key markets (USA, EU, Australia)
  • Inventory Management - Real-time stock visibility across all locations
  • Just-In-Time Delivery - Coordinate production and shipping to minimize inventory holding
  • Consignment Options - Available for qualified high-volume partners

⚡ Supply Chain Speed & Efficiency

Process Stage Our Timeline Industry Average Our Advantage
Quotation Response 24-48 hours 3-5 days 2-3x faster
Sample Production 7-14 days 21-30 days 50% faster
Standard Production 20-40 days 35-45 days 20% faster
Rush Production 15-30 days Not available Unique capability
Container Loading 1-2 days 3-5 days 60% faster
Issue Resolution Same day response 2-3 days Immediate action

🌍 Global Shipping Network

Port Access & Shipping Routes:

From China (Guangdong Facility):

  • Shenzhen/Guangzhou Ports → North America (22-30 days), Europe (35-45 days), Australia (20-28 days)
  • Major Routes: Los Angeles, Long Beach, New York/Newark, Rotterdam, Hamburg, Felixstowe, Sydney, Melbourne
  • Shipping Frequency: Daily departures to major destinations

From Vietnam (Binh Duong Facility):

  • Cat Lai Port (HCMC) → North America (30-35 days), Europe (40-45 days), Australia (25-30 days)
  • Major Routes: West Coast USA, EU ports, Australian ports, ASEAN destinations
  • Tariff Advantages: EVFTA (0% to EU), CPTPP benefits

From Malaysia (Johor Facility):

  • Port of Tanjung Pelepas → North America (22-30 days), Europe (33-45 days), Australia (20-25 days)
  • Major Routes: Global connectivity via one of world's busiest transshipment hubs
  • Regional Advantage: Fast shipping to Southeast Asia, Middle East, Australia

💼 Supply Chain Benefits for Your Business

Risk Mitigation

  • Multi-country manufacturing reduces single-point-of-failure risk
  • Tariff optimization through strategic facility selection
  • Business continuity during regional disruptions
  • Diversified supplier base across three countries

Cost Optimization

  • Choose optimal facility based on product type and destination
  • Leverage regional cost advantages (labor, materials, tariffs)
  • Bulk purchasing power across all facilities
  • Efficient logistics with multiple port options

Speed & Flexibility

  • Shift production between facilities for faster delivery
  • Rush production capabilities when needed
  • Multiple shipping routes for optimal transit times
  • Agile response to demand changes

📊 Supply Chain Performance Metrics

98.5%

On-Time Delivery Rate

<0.5%

Defect Rate

<1%

Shipping Damage Rate

95%+

Container Utilization

24hrs

Quotation Response Time

50K+

Monthly Production Capacity


🏆 Certifications & Compliance

All Facilities Maintain International Standards

  • ISO 9001:2015 - Quality Management System (all facilities)
  • FSC Certification - Sustainable forestry and chain of custody (all facilities)
  • CARB Phase 2 / TSCA Title VI - Formaldehyde emission compliance (China, Vietnam)
  • REACH Compliance - European chemical safety regulations (all facilities)
  • BSCI Certification - Business Social Compliance Initiative (China facility)
  • BIFMA Standards - Commercial furniture safety (office furniture production)
  • CA TB117-2013 - Fire safety for upholstered furniture (applicable products)

📈 Continuous Improvement & Innovation

  • Technology Investment - Regular equipment upgrades and automation implementation
  • Process Optimization - Lean manufacturing and Six Sigma methodologies
  • Workforce Training - Ongoing skills development and quality awareness programs
  • Sustainability Initiatives - Waste reduction, energy efficiency, eco-friendly materials
  • Digital Transformation - ERP systems, IoT sensors, data analytics for supply chain visibility

Experience Our Manufacturing Excellence

Partner with a manufacturer that controls quality, speed, and costs through integrated facilities and supply chain

Schedule Factory Tour or Video Call

📧 Email: wholesale@yanosaku.com
💬 Live Chat: Available 27 X 7 (Answer within 2 business days)
📱 WhatsApp: +86 178 0546 0741

Available Options: In-person factory tours (by appointment), virtual factory tours via video call, facility capability presentations, supply chain consultation, sample production visits

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